Posts Tagged ‘FLIR Lepton

For most people the first peek at thermal imaging were the scenes from the 1987 movie Predator with Arnold Schwarzenegger where the alien used thermal vision to track his prey. Interestingly enough this was probably the first movie to use an actual thermal imager back in the day when they were still really expensive and far from what they are capable nowadays. This is precisely for a lot of people when talking about thermal cameras the images from the movie pop up in their heads, especially the first one, even though thermal imagers were used in most of the sequels after that, though some apparently resorted to “faking” it with CG as well.

There is a common misconception about thermal imaging cameras and that is regarding what kind of information they actually record with a lot of people thinking that the colorful image they see is actually what a thermal camera records. Well, maybe even that Predator movie is partially responsible for that misconception, but thermal imaging cameras actually do not record any color information. The reason for that is pretty simple – they do not operate like regular cameras that work in the part of the electromagnetic spectrum that is visible (400–700 nm range) and we can distinguish colors in, they operate in the a much higher part of the electromagnetic spectrum (8000–15000 nm).

Thermal cameras record infrared radiation emitted from objects and save it as a temperature information and not color information, this means that each pixel does not have RGB values associated with it that represent certain color, but instead has a temperature value. You can think of this as being more like a grayscale image where the lighter a pixel is, the hotter it normally is, though that is just an example representation. The example with grayscale is also what different color representations of thermal images also do, like in the movie Predator, to make things seem easier to understand a LUT or a lookup table of colors is being used where different temperatures are represented by different colors. I’ll get in more details in a separate post, just want to tell you that the Predator movie for example uses the so called Rainbow lookup table to represent the difference in temperature of the objects in a frame.

Another common misconception about the thermal imagers or cameras is that they are “infrared cameras”, but that is not entirely true and is a confusing term to describe them, even though they actually do work in a part of the infrared spectrum. The term infrared camera is mostly used to describe regular digital cameras or even security cameras with night vision that are designed to be more sensitive in the near infrared region of the electromagnetic spectrum (over 700nm to about 1000nm). Thermal imaging cameras operate in a much higher part of the infrared range or the so called Long-wavelength infrared region of about 8000 to 15000 nm. Regular digital camera sensors are not sensitive enough to even reach close to this region, that is why thermal imaging cameras do rely on special type of sensors and not on regular CCD or CMOS sensors used in consumer cameras. This is also the reason why thermal cameras are much more expensive than a regular digital cameras, though in the last few years they have started becoming more affordable and accessible to regular users and not only to professionals that use them for work.

Affordable Consumer Thermal Imaging Cameras
Here is a list of some more affordable thermal imaging cameras that you can purchase and play with without having to pay too much to get your hands on the technology. Of course there are some limitations that you can expect such as the lower resolution of the thermal imager and the low framerate you will get if the camera is capable of recording videos. The recent spike in interest in thermal cameras was pretty much caused by the availability of inexpensive sensors such as FLIR Lepton for example. These small and inexpensive sensors quickly found their way into accessories for mobile phones that add thermal vision capabilities to your device. The fact that the phone takes the role of processing and display device allows to greatly reduce the extra cost of these thermal imaging devices as compared to traditional all-in-one solutions.

FLIR One Thermal Imager for iOS and Android Devices
I have been using standalone thermal imaging cameras in my work for a few years already and when the first FLIR One came out I was really curious how well it would work, so I did not wait much to get one. Back in the time it was pretty much the first thermal imaging smartphone accessory that relied on the first generation of FLIR Lepton sensor to come out on the market (80×60 pixels thermal resolution). The product was initially designed only for Apple’s iPhone 5/5S as it came in a special accessory case that attached only to these iOS devices.

There were a couple of interesting features available that were introduced with it that were new to the not so high-end thermal imaging cameras that were available back then. These included the ability to actually record thermal videos with it (low resolution and framerate), but still something that is not yet available to the more affordable standalone thermal cameras. This was possible thanks to using the pretty fast processing power of the iPhone to work with the data captured with the sensor. The other one is the ability to record two images and superimpose them in order to create a higher-resolution looking end result, the lower resolution thermal image gets upscaled and on top of it a higher resolution visual image is overlaid providing contour of actual objects. The end result of the so called FLIR MSX blending gives the impression of actually using a higher resolution thermal imager than what you actually have in terms of thermal imager resolution.

The second generation FLIR One Thermal Imager that was introduced later on was made to be compatible with a wider array of devices and not be fixed only for a specific brand and model(s) of smartphones like the first gen. It became available in a more compact form and available in separate versions for both iOS and Android devices. It also offered some slight improvement in the specifications such as higher temperature sensitivity and apparently a better thermal resolution, not to mention the much more convenient and smaller size of the whole thing that you can easily carry in your pocket for example.

For more details about the FLIR ONE Smartphone accessory…

Seek Thermal Compact Imager for iOS and Android Devices
The other main player in the smartphone accessory thermal imaging cameras was a company called Seek Thermal introducing their Seek Thermal Compact smartphone accessory to rival the FLIR product. Back when they did this their product was more advanced in terms of specifications and came in a more compact fork with different versions for iOS and Android OS available, but still had some trouble getting popular initially. The reason for that is in the fact that FLIR is one of the specialists and the most talked about name in the thermal imaging cameras for professional use, so a tough competitor. There were however some other issues that Seek thermal had, such as the initial availability of their products only for the US market and the not so good performance of their first product even it being with better specs. The last reason was one of the most important as while FLIR has many years of experience and just used it in their consumer product in terms of hardware and software as well, Seek Thermal was really new to the whole thing and needed some time to polish things up.

At the moment Seek Thermal is doing much better with multiple product offerings with different specifications and for different user needs, including a more professional solution with even higher resolution thermal imaging sensor, manually focusable lens, higher refresh rate and so on. The company has also managed to polish their software as well in the meantime, so that it is more usable and provides better results than initially had. So if you are interested in thermal imaging cameras and being able to add such functionality to your smartphone you might want to also check Seek Thermal as well and not only what FLIR offers.

For more details about the Seek Thermal Compact Smartphone accessory…

Other Affordable Thermal Imaging Cameras
There are of course some other affordable entry level products in the form of thermal cameras that you might be interested in such as the standalone FLIR TG165 Spot Thermal Camera that is also based on the FLIR Lepton sensor. There is also the standalone solution from Seek Thermal in the form of their Reveal, RevealXR and RevealPro product line. It is not only these two companies however, there are already some other quite interesting alternative products. For example there is the CAT S60 smartphone with an integrated thermal imaging camera (FLIR Lepton), so that you don’t need to get a separate accessory for that functionality. There are also some other interesting projects for people into DIY such as the DIY-Thermocam project, so you might want to check that one out as well…


CAT phones has just announced its new flagship product, the Cat S60 dubbed the world’s first smartphone with an integrated thermal camera, and the world’s most waterproof smartphone. The Cat S60 includes an embedded thermal camera from FLIR, namely the Lepton Thermal Microcamera Module which is one of the smallest and most affordable thermal imaging sensors on the market, though it is also a bit limited in terms of resolution and temperature range when compared to full fledged thermal cameras. Still the capabilities it offers are ideal for integration into multifunctional devices such as smartphones, allowing their users to get a more useful and functional portable device. The device will be unveiled at Mobile World Congress 2016, in Barcelona, taking place between February 22nd – 28th.

The embedded FLIR thermal camera in the Cat S60 allows the device to be easily used for things like detecting heat loss around windows and doors; spotting moisture and missing insulation; identifying over-heating electrical appliances and circuitry; and seeing in complete darkness. The thermal camera visualizes heat that is invisible to the naked eye, highlighting temperature contrasts. It can pick up heat and measure surface temperatures from a distance of up to 50 to 100 feet, and see through obscurants such as smoke, enabling a huge range of use cases for building professionals, utility workers, outdoor sports enthusiasts, and emergency first responders to name but a few.

The Cat S60 is also waterproof to depths of up to 5 meters for one hour, allowing it to be used as an underwater camera, pushing the boundaries of mobile technology, and how and where it’s used. The Cat S60 is also an extremely tough and robust, world class rugged smartphone. It exceeds military spec, is built to withstand drops onto concrete from up to 1.8 meters, and it’s dustproof as well as waterproof. Its versatile, super-bright display can be viewed in bright sunlight, and the touchscreen can be controlled with wet fingers or while wearing gloves. It is also protected by the latest Corning Gorilla Glass 4.


CAT S60 key features:

– Strengthened Die Cast Frame
– Drop proof to 1.8m, MIL Spec 810G
– Super bright display (typical 540 nits), Gorilla Glass 4
– 7″ HD capacitive multi-touch with auto wet finger & glove support
– Optimised battery performance (3800mAh)
– High quality audio experience (>105dB)
– Underwater 13MP main camera with dual flash, 5MP front-facing camera
– 4G LTE
– Snapdragon 617 octa-core processor
– Android Marshmallow
– Dedicated FLIR thermal camera app with MSX technology; still image, panorama, and video capture; changeable heat palettes; temperature spot meter; and min, max, and average temperature data

It is not yet clear if the thermal imaging camera is based on the first lower resolution generation of FLIR Lepton thermal sensor or the newer higher resolution ones, but it seems that the output resolution is 640×480 pixels or with other words the thermal image will be interpolated as the actual resolution of the thermal imaging sensor is lower (80×60 or 160×120). The Cat S60 will be available later this year at a recommended price of €649 Euro and $599 USD depending on the region.


Quadcopters, Hexacopters and even Octocopters are the new craze nowadays or in short radio controlled drones as they are getting smarter and easier to pilot. The interesting thing is that for many people it is not about the flying, but the aerial photo and video recording why they are buying these gadgets. If it is for filming or video monitoring then you might be able to replace the standard video camera with a thermal camera and enhance the capabilities of the drone, but the problem is that most thermal imagers are either too big for a quadcopter or too expensive to even consider. The good news is that there is already a compact and affordable solution to add thermal imaging capabilities to your drone. The project is called DroneThermal by Flytron and is a micro thermal camera based on FLIR’s Lepton core – an 80×60 thermal imaging sensor.

DroneThermal is the first micro size and low cost thermal camera for small UAVs and surveillance drones that offers direct analog (PAL/NTSC) output, so you can easily attach it to a standard analog video transmitter. If you add a second video transmitter or a multi channel video switcher to your drone you will be able to have both normal video and thermal image available from your drone transmitted to you on the ground. Although we said affordable, you should be aware that the DroneThermal module with the thermal imager is not that cheap with a price of a bit less than $500 USD, but that is much less than other thermal imaging solutions suitable for drone use.

For more details about the DRoneThermal Micro UAV Thermal Camera module from Flytron…